Design Principles and Methodologies: From Conceptualization to First Prototyping with Examples and Case Studies
Gespeichert in:
| Beteiligte Personen: | , |
|---|---|
| Format: | Buch |
| Sprache: | Englisch |
| Veröffentlicht: |
Cham
Springer
[2018]
|
| Schriftenreihe: | Springer Tracts in Mechanical Engineering
|
| Schlagwörter: | |
| Links: | http://deposit.dnb.de/cgi-bin/dokserv?id=38427889e7f64540be4dad0074fbdd7c&prov=M&dok_var=1&dok_ext=htm http://www.springer.com/ http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030607238&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| Umfang: | 23.5 cm x 15.5 cm |
| ISBN: | 9783319953410 3319953419 |
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Datensatz im Suchindex
| _version_ | 1819326727775584256 |
|---|---|
| adam_text | Contents
Part I Methods
1 Engineering Design and Industrial Design............................ 3
1.1 Epistemology of Design....................................... 3
1.1.1 Multidimensional Aspects of Design Thinking.......... 3
1.1.2 Reductionism and Holism............................. 4
1.2 Definitions.................................................. 5
1.2.1 How Engineering Design Is Defined.................... 5
1.2.2 How Industrial Design Is Defined..................... 6
1.3 Two Different Approaches..................................... 7
1.3.1 Inside-Out and Outside-In Working Process........... 10
1.4 Fidelity to a Tradition..................................... 16
1.5 What We Have Learned from This Chapter...................... 18
References........................................................ 19
2 Design Methods..................................................... 21
2.1 The Cognitive Nature of Design.............................. 21
2.1.1 Common Origin: The Cartesian Method................. 23
2.1.2 An Evolutionary Thinking: One Thing Leads
to Another.......................................... 23
2.1.3 Counter-Example..................................... 27
2.2 VDI Guidelines ............................................. 28
2.3 The Pahl and Beitz Method................................... 31
2.3.1 Conceptual Design................................... 31
2.3.2 Embodiment Design................................... 34
2.3.3 Detail Design....................................... 34
2.4 Other Systematic Approaches................................. 35
2.5 Systematic Engineering Design in an Industrial Context...... 35
xiii
xiv Contents
2.6 Design Standards............................................ 35
2.6.1 Quality Management System (QMS)....................... 37
2.6.2 Operation Planning...................................... 37
2.7 What We Have Learned from This Chapter...................... 40
References........................................................... 42
3 Requirements and Specifications .................................... 45
3.1 Definitions................................................. 45
3.2 Systematic Search........................................... 46
3.2.1 Information Gathering .................................. 47
3.3 Logic Based Concept Selection . ................................ 49
3.3.1 QFD..................................................... 54
3.3.2 Examples................................................ 58
3.4 Usability Based Concept Selection............................... 61
3.4.1 Conceptual Design Process Using QFD..................... 63
3.5 Design Development............................................. 65
3.5.1 Design Review.......................................... 66
3.6 Technical Specifications........................................ 68
3.6.1 Guidelines for Writing a Technical Specification.... 68
3.7 What We Have Learned from This Chapter.......................... 70
References............................................................ 71
4 Invention and Innovation . . ........................................ 73
4.1 Innovation Versus Invention................................. . 73
4.2 Innovation of Product and Process............................... 75
4.2.1 Innovation Strategies.................................. 77
4.3 The Life-Cycle of the Product and Designer’s Tasks. . .......... 81
4.4 Profit Versus Innovation........................................ 82
4.5 The Time Factor................................................. 83
4.6 Technology Readiness Level.................................... 83
4.6.1 Innovation Examples ................................... 89
4.7 Risk Associated with Technological Innovation................... 90
4.8 What We Have Learned from This Chapter.......................... 91
References............................................................ 92
Part II Special Topics
5 Safety Assessment.................................................... 97
5.1 Design for Safety............................................... 97
5.1.1 Design for an Infinite Life ........................... 98
5.1.2 Design for a Safe-Life................................. 98
5.1.3 Fail-Safe Design....................................... 99
5.1.4 Damage-Tolerant Design ............................... 100
5.1.5 Design with Redundancy................................ 101
Contents
xv
5.2 Deterministic Approach: Safety Factor........................ 101
5.3 Probabilistic Approach: Safety Index.......................... 102
5.4 Failure Rate, MTTF and MTBF................................... 107
5.5 Reliability of Systems with Simple Structure................. Ill
5.6 Failure Mode and Effect Analysis............................. 112
5.6.1 Who Does FMEAs........................................ 115
5.6.2 Design FMEA (DFMEA)................................... 116
5.6.3 Process FMEA (PFMEA).................................. 119
5.6.4 Risk Priority Number.................................. 122
5.6.5 Recommended Strategies................................ 122
5.7 What We Have Learned from This Chapter....................... 124
References.......................................................... 124
6 Design of Experiment................................................ 127
6.1 The DOE Philosophy............................................ 127
6.1.1 Analysis of Variance of One Factor Design............. 128
6.1.2 Note on the Hypothesis Testing........................ 131
6.1.3 General Expression of Designs with Two Factors
at Multiple Levels and Replications................... 135
6.2 Design with Two Variables at Two Levels and One
Replication................................................... 137
6.2.1 Response Surface for the Design with Two Variables
at Two Levels......................................... 141
6.3 Design with Three Factors at Two Levels...................... 142
6.3.1 Calculation Matrix (Three Factors at Two Levels) .... 143
6.3.2 Response Surface (Three Factors at Two Levels)...... 144
6.4 Three or More Levels.......................................... 145
6.4.1 Response Surface (Two Factors at Three Levels)...... 145
6.5 Hints of Fractional Factorial Design.......................... 146
6.5.1 Latin Squares Design.................................. 147
6.6 A Case Study on the DOE Application......................... 149
6.6.1 Residual Stress Distribution.......................... 150
6.6.2 Design of Experiment on Fatigue Response
of Plane-Surface Specimens............................ 152
6.6.3 Design of Experiment on Smooth and Notched
Specimens............................................. 154
6.7 What We Have Learned from This Chapter........................ 157
References.......................................................... 157
7 Introduction to the Taguchi Method.................................. 159
7.1 Integration of the Taguchi Method with Other Methods......... 159
7.2 Quality Loss Function........................................ 161
7.2.1 Quality Loss Functions in Three Common Cases......... 163
xvi
Contents
7.3 Robust Parameter Design.................................... 165
7.3.1 Relationship Between S/N and Loss Function........... 167
7.3.2 Optimization Strategy................................ 168
7.4 Orthogonal Arrays............................................ 170
7.4.1 Design with No-Interactions.......................... 172
7.4.2 Design with Interactions............................. 173
7.5 Robustness Index........................................... 175
7.5.1 Crossed Design....................................... 175
7.5.2 A Taguchi Example of Crossed Design.................. 176
7.5.3 Confirmation Experiment.............................. 178
7.6 What We Have Learned from This Chapter.................... 180
References......................................................... 180
Part III Case Studies
8 One-Off Product Design............................................. 183
8.1 Introduction................................................. 183
8.2 Design of One-Off and Small Batch Products................... 184
8.2.1 Case Study of Testing Equipment Design for Pipe
Connectors........................................... 185
8.2.2 Design of Fracture Mechanics Testing Equipment .... 196
8.2.3 Constraint Reduction for Testing Uniaxial
Specimens............................................ 198
8.2.4 Counterexample: Development of a Gripping
Head for Torsion Testing Equipment................... 200
8.3 What We Have Learned from This Chapter....................... 202
References......................................................... 202
9 Design of a Packaging Machine: General Description
and Conceptualization.............................................. 205
9.1 Premise...................................................... 205
9.2 Design in an Industrial Environment........................ . 206
9.3 General Description of Packaging Machinery................... 208
9.3.1 Automatic Packaging Machine Classification........... 209
9.3.2 Particular Features of Packaging Machinery........... 211
9.3.3 Special Criticality Conditions of Packaging
Machines............................................. 212
9.4 Packaging Machine Layout.................................... 213
9.4.1 Main Functions....................................... 213
9.4.2 Mechanical and Electrical Components
of Functional Modules................................ 214
9.4.3 Logic System for Controlling......................... 214
Contents xvii
9.4.4 Cigarette Manufacturing............................. 215
9.4.5 Cigarette Packs..................................... 216
9.4.6 Pack Quality Requirements........................... 217
9.5 Conceptual Design of the New ALFA Packer.................... 218
9.6 Strategy and Product Planning............................... 219
9.6.1 The First Model..................................... 222
9.6.2 General Layout and Reliability Requirements......... 226
9.6.3 Front Active Side................................... 227
9.7 Requirements on Packaging Functions......................... 228
9.8 Solution Principles......................................... 230
9.8.1 Solutions Adopted for the Main Functions............ 230
9.8.2 Solutions Adopted for the Packaging Function........ 230
9.8.3 Function of Feeding Paper and Aluminum Foil......... 234
9.8.4 Solution Adopted for Feeding Paper
and Aluminum Foil................................... 234
9.9 Experiments on Demonstrator Units........................... 235
9.9.1 Gluing Function..................................... 235
References........................................................ 237
10 Embodiment Design of the Packaging Machine: Prototype
Development....................................................... 239
10.1 Subdivision in Modules of the Machine Front Side............ 239
10.1.1 Modulus of Paper Feeding System..................... 239
10.1.2 Modulus for Cigarette Feeding and First Belt........ 244
10.1.3 Modulus of Compression Drum and Arbor Drum........ 247
10.1.4 Modulus of Arbor Drum............................... 248
10.1.5 The Wrapping Sequence............................... 249
10.1.6 Modules of Last Front Part of the Machine........... 249
10.2 Subdivision in Modules of the Rear Part of the Machine...... 252
10.2.1 Mechanical Components............................... 253
10.2.2 Stepper Motors...................................... 258
10.3 Control System.............................................. 262
10.3.1 Peripheral Control Units............................ 264
10.3.2 Central Unit........................................ 266
10.3.3 Safety Circuitry.................................... 266
10.4 Sensors..................................................... 267
10.5 Cost........................................................ 269
10.5.1 Cost Breakdown...................................... 270
10.6 Additional Information...................................... 271
10.6.1 Technology.......................................... 271
10.6.2 Friendly Customer................................... 271
10.6.3 Prototype Department at SASIB....................... 272
xviii
Contents
10.7 What We Have Learned from an Automatic Machine
Design............................................... 272
References................................................... 273
Appendix: Packaging Valley History................................. 275
Index.............................................................. 281
|
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| id | DE-604.BV045218587 |
| illustrated | Not Illustrated |
| indexdate | 2024-12-20T18:21:07Z |
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| language | English |
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| spellingShingle | Freddi, Alessandro 1980- Salmon, Mario Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies |
| title | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies |
| title_auth | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies |
| title_exact_search | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies |
| title_full | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies Alessandro Freddi, Mario Salmon |
| title_fullStr | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies Alessandro Freddi, Mario Salmon |
| title_full_unstemmed | Design Principles and Methodologies From Conceptualization to First Prototyping with Examples and Case Studies Alessandro Freddi, Mario Salmon |
| title_short | Design Principles and Methodologies |
| title_sort | design principles and methodologies from conceptualization to first prototyping with examples and case studies |
| title_sub | From Conceptualization to First Prototyping with Examples and Case Studies |
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