Extrusion dies for plastics and rubber: design and engineering computations
Gespeichert in:
| Beteilige Person: | |
|---|---|
| Format: | Buch |
| Sprache: | Englisch |
| Veröffentlicht: |
München
Hanser [u.a.]
2003
|
| Ausgabe: | 3. rev. ed. |
| Schlagwörter: | |
| Links: | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=010427287&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| Umfang: | 362 S. zahlr. graph. Darst. : 25 cm |
| ISBN: | 1569903492 3446225617 |
Internformat
MARC
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| 240 | 1 | 0 | |a Extrusionswerkzeuge für Kunststoffe und Kautschuk |
| 245 | 1 | 0 | |a Extrusion dies for plastics and rubber |b design and engineering computations |c Walter Michaeli |
| 250 | |a 3. rev. ed. | ||
| 264 | 1 | |a München |b Hanser [u.a.] |c 2003 | |
| 300 | |a 362 S. |b zahlr. graph. Darst. : 25 cm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
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| 650 | 4 | |a Plastics |x Extrusion | |
| 650 | 4 | |a Rubber |x Extrusion | |
| 650 | 0 | 7 | |a Gummi |0 (DE-588)4022538-0 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Extruder |0 (DE-588)4016084-1 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Extruderwerkzeug |0 (DE-588)4254842-1 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Kunststoff |0 (DE-588)4033676-1 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Extrudieren |0 (DE-588)4071089-0 |2 gnd |9 rswk-swf |
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Datensatz im Suchindex
| DE-BY-TUM_call_number | 0702 CIT 740f 2003 A 6116(3) |
|---|---|
| DE-BY-TUM_katkey | 1439172 |
| DE-BY-TUM_location | 07 |
| DE-BY-TUM_media_number | 040070911916 |
| _version_ | 1821932582190710784 |
| adam_text | Contents
1 Introduction 13
2 Properties of Polymeric Melts 19
2.1 Rheological Behavior 19
2.1.1 Viscous Properties of Melts 19
2.1.1.1 Viscosity and Flow Functions 20
2.1.1.2 Mathematical Description of the Pseudoplastic Behavior of Melts 21
2.1.1.3 Influence of Temperature and Pressure on Flow Behavior 26
2.1.2 Determination of Viscous Flow Behavior 33
2.1.3 Viscoelastic Properties of Melts 37
2.2 Thermodynamic Behavior 42
2.2.1 Density 42
2.2.2 Thermal Conductivity 44
2.2.3 Specific Heat Capacity 45
2.2.4 Thermal Diffusivity 45
2.2.5 Specific Enthalpy 46
3 Fundamental Equations for Simple Flows 51
3.1 Flow through a Pipe 52
3.2 Flow through a Slit 55
3.3 Flow through an Annular Gap 58
3.4 Summary of Simple Equations for Dies 61
3.5 Phenomenon of Wall Slip 68
3.5.1 Model Considering the Wall Slip 69
3.5.2 Instability in the Flow Function - Melt Fracture 73
4 Computations of Velocity and Temperature Distributions in Extrusion Dies. ... 77
4.1 Conservation Equations 77
4.1.1 Continuity Equation 77
4.1.2 Momentum Equations 78
4.1.3 Energy Equation 80
4.2 Restrictive Assumptions and Boundary Conditions 82
4.3 Analytical Formulas for the Solution of Conservation Equations 84
4.4 Numerical Solution of Conservation Equations 88
4.4.1 Finite Difference Method (FDM) 89
4.4.2 Finite Element Method (FEM) 92
4.4.3 Comparison of FDM and FEM 95
4.4.4 Examples of Computations Using the Finite Difference Method 98
4.4.5 Examples of Computations Using the Finite Element Method 104
4.5 Considerations of the Viscoelastic Behavior of the Material 108
4.6 Computation of the Extrudate Swelling Ill
4.7 Methods for Designing and Optimizing Extrusion Dies 116
4.7.1 Industrial Practice for the Design of Extrusion Dies 116
4.7.2 Optimization Parameters 119
4.7.2.1 Practical Optimization Objectives 119
4.7.2.2 Practical Boundary Conditions and Constraints when Designing Flow Channels 119
4.7.2.3 Independent Parameters during Die Optimization 120
4.7.2.4 Dependent Parameters during Die Optimization and Their Modelling 120
4.7.3 Optimization Methods 122
4.7.3.1 Gradient-free Optimization Methods 123
4.7.3.2 Gradient-based Optimization Methods 126
4.7.3.3 Stochastic Optimization Methods 126
4.7.3.4 Evolutionary Methods 126
10 Contents
4.7.3.5 Treatment of Boundary Conditions 128
4.7.4 Practical Applications of Optimizations Strategies for the Design of
Extrusion Dies 130
4.7.4.1 Optimization of a Convergent Channel Geometry 130
4.7.4.2 Optimization of Profile Dies 131
5 Monoextrusion Dies for Thermoplastics 141
5.1 Dies with Circular Exit Cross Section 141
5.1.1 Designs and Applications 141
5.1.2 Design 146
5.2 Dies with Slit Exit Cross Section 150
5.2.1 Designs and Applications 151
5.2.2 Design 156
5.2.2.1 Fishtail Manifold 158
5.2.2.2 Coathanger Manifold 159
5.2.2.3 Numerical Procedures 167
5.2.2.4 Considerations for Clam Shelling 169
5.2.2.5 Unconventional Manifolds 170
5.2.2.6 Operating Performance of Wide Slit Dies 172
5.3 Dies with Annular Exit Cross Section 174
5.3.1 Types 175
5.3.1.1 Center-fed Mandrel Support Dies 175
5.3.1.2 Screen Pack Dies 178
5.3.1.3 Side-fed Mandrel Dies 179
5.3.1.4 Spiral Mandrel Dies 180
5.3.2 Applications 182
5.3.2.1 Pipe Dies 182
5.3.2.2 Blown Film Dies 183
5.3.2.3 Dies for the Extrusion of Parisons for Blow Molding 184
5.3.2.4 Coating Dies 189
5.3.3 Design 192
5.3.3.1 Center-fed Mandrel Dies and Screen Pack Dies 192
5.3.3.2 Side-fed Mandrel Dies 195
5.3.3.3 Spiral Mandrel Dies 198
5.3.3.4 Coating Dies 201
5.4 Formulas for the Computation of the Pressure Loss in the Flow Channel Geo¬
metries other than Pipe or Slit 204
5.5 Dies with Irregular Outlet Geometry (Profile Dies) 207
5.5.1 Designs and Applications 208
5.5.2 Design 215
5.6 Dies for Foamed Semi-finished Products 222
5.6.1 Dies for Foamed Films and Sheets 223
5.6.2 Dies for Foamed Profiles 224
5.7 Special Dies 226
5.7.1 Dies for Coating of Profiles of Arbitrary Cross Section 226
5.7.2 Dies for the Production of Profiles with Reinforcing Inserts 226
5.7.3 Dies for the Production of Nets 227
5.7.4 Slit Die with Driven Screw for the Production of Slabs 227
6 Coextrusion Dies for Thermoplastics 237
6.1 Designs 237
6.1.1 Externally Combining Coextrusion Dies 237
6.1.2 Adapter (Feedblock) Dies 238
6.1.3 Multi-Manifold Dies 241
Contents 11
6.2 Applications 241
6.2.1 Film and Sheet Dies 241
6.2.2 Blown Film Dies 242
6.2.3 Dies for the Extrusion of Parisons for Blow Molding 242
6.3 Computations of Flow and Design 243
6.3.1 Computation of Simple Multi-layer Flow with Constant Viscosity 246
6.3.2 Computation of Coextrusion Flow by the Explicit Finite Difference Method 249
6.3.3 Computation of Velocity and Temperature Fields by the Finite Difference
Method 252
6.3.4 Computation of Velocity Fields in Coextrusion Flows by FEM 254
6.4 Instabilities in Multi-layer Flow 256
7 Extrusion Dies for Elastomers 263
7.1 Designs of Dies for the Extrusion of Elastomers 263
7.2 Fundamentals of Design of Extrusion Dies for Elastomers 264
7.2.1 Thermodynamic Material Data 264
7.2.2 Rheological Material Data 265
7.2.3 Computation of Viscous Pressure Losses 267
7.2.3.1 Formulas for Isothermal Computations 268
7.2.3.2 Approaches to Non-isothermal Computations 270
7.2.4 Estimation of the Peak Temperatures 270
7.2.5 Consideration of the Elastic Behavior of the Material 270
7.3 Design of Distributor Dies for Elastomers 272
7.4 Design of Slotted Discs for Extrusion Dies for Elastomers 273
7.4.1 Computation of Pressure Losses 273
7.4.2 Extrudate Swelling (Die Swell) 276
7.4.3 Simplified Estimations for the Design of a Slotted Disc 279
8 Heating of Extrusion Dies 287
8.1 Types and Applications 287
8.1.1 Heating of Extrusion Dies with Fluids 287
8.1.2 Electrically Heated Extrusion Dies 288
8.1.3 Temperature Control of Extrusion Dies 289
8.2 Thermal Design 290
8.2.1 Criteria and Degrees of Freedom for the Thermal Design 290
8.2.2 Heat Balance at the Extrusion Die 292
8.2.3 Restrictive Assumptions for the Development of a Model 296
8.2.4 Simulation Methods for the Thermal Design 296
9 Mechanical Design of Extrusion Dies 305
9.1 Mechanical Design of a Breaker Plate 305
9.2 Mechanical Design of a Die with Axially Symmetrical Flow Channels 310
9.3 Mechanical Design of a Slit Die 317
9.4 General Design Rules 320
9.5 Materials for Extrusion Dies 322
10 Handling, Cleaning and Maintaining Extrusion Dies 329
11 Calibration of Pipes and Profiles 333
11.1 Types and Applications 335
11.1.1 Friction Calibration 335
11.1.2 External Calibration with Compressed Air 335
12 Contents
11.1.3 External Calibration with Vacuum 336
11.1.4 Internal Calibration 340
11.1.5 Precision Extrusion Pullforming (The Technoform Process) 341
11.1.6 Special Process with Movable Calibrators 341
11.2 Thermal Design of Calibration Lines 342
11.2.1 Analytical Computational Model 343
11.2.2 Numerical Computational Model 346
11.2.3 Analogy Model 351
11.2.4 Thermal Boundary Conditions and Material Data 354
11.3 Effect of Cooling on the Quality of the Extrudate 354
11.4 Mechanical Design of Calibration Lines 355
11.5 Cooling Dies, Process for Production of Solid Bars 355
Index 361
|
| any_adam_object | 1 |
| author | Michaeli, Walter 1946- |
| author_GND | (DE-588)136514103 |
| author_facet | Michaeli, Walter 1946- |
| author_role | aut |
| author_sort | Michaeli, Walter 1946- |
| author_variant | w m wm |
| building | Verbundindex |
| bvnumber | BV017299011 |
| callnumber-first | T - Technology |
| callnumber-label | TP1175 |
| callnumber-raw | TP1175.E9 |
| callnumber-search | TP1175.E9 |
| callnumber-sort | TP 41175 E9 |
| callnumber-subject | TP - Chemical Technology |
| classification_rvk | ZM 8165 |
| classification_tum | CIT 740f |
| ctrlnum | (OCoLC)52520220 (DE-599)BVBBV017299011 |
| dewey-full | 668.4/13 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 668 - Technology of other organic products |
| dewey-raw | 668.4/13 |
| dewey-search | 668.4/13 |
| dewey-sort | 3668.4 213 |
| dewey-tens | 660 - Chemical engineering |
| discipline | Chemie / Pharmazie Werkstoffwissenschaften / Fertigungstechnik |
| edition | 3. rev. ed. |
| format | Book |
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| id | DE-604.BV017299011 |
| illustrated | Illustrated |
| indexdate | 2024-12-20T11:17:27Z |
| institution | BVB |
| isbn | 1569903492 3446225617 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-010427287 |
| oclc_num | 52520220 |
| open_access_boolean | |
| owner | DE-210 DE-29T DE-91G DE-BY-TUM DE-12 DE-703 |
| owner_facet | DE-210 DE-29T DE-91G DE-BY-TUM DE-12 DE-703 |
| physical | 362 S. zahlr. graph. Darst. : 25 cm |
| publishDate | 2003 |
| publishDateSearch | 2003 |
| publishDateSort | 2003 |
| publisher | Hanser [u.a.] |
| record_format | marc |
| spellingShingle | Michaeli, Walter 1946- Extrusion dies for plastics and rubber design and engineering computations Plastics Extrusion Rubber Extrusion Gummi (DE-588)4022538-0 gnd Extruder (DE-588)4016084-1 gnd Extruderwerkzeug (DE-588)4254842-1 gnd Kunststoff (DE-588)4033676-1 gnd Extrudieren (DE-588)4071089-0 gnd |
| subject_GND | (DE-588)4022538-0 (DE-588)4016084-1 (DE-588)4254842-1 (DE-588)4033676-1 (DE-588)4071089-0 |
| title | Extrusion dies for plastics and rubber design and engineering computations |
| title_alt | Extrusionswerkzeuge für Kunststoffe und Kautschuk |
| title_auth | Extrusion dies for plastics and rubber design and engineering computations |
| title_exact_search | Extrusion dies for plastics and rubber design and engineering computations |
| title_full | Extrusion dies for plastics and rubber design and engineering computations Walter Michaeli |
| title_fullStr | Extrusion dies for plastics and rubber design and engineering computations Walter Michaeli |
| title_full_unstemmed | Extrusion dies for plastics and rubber design and engineering computations Walter Michaeli |
| title_short | Extrusion dies for plastics and rubber |
| title_sort | extrusion dies for plastics and rubber design and engineering computations |
| title_sub | design and engineering computations |
| topic | Plastics Extrusion Rubber Extrusion Gummi (DE-588)4022538-0 gnd Extruder (DE-588)4016084-1 gnd Extruderwerkzeug (DE-588)4254842-1 gnd Kunststoff (DE-588)4033676-1 gnd Extrudieren (DE-588)4071089-0 gnd |
| topic_facet | Plastics Extrusion Rubber Extrusion Gummi Extruder Extruderwerkzeug Kunststoff Extrudieren |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=010427287&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT michaeliwalter extrusionswerkzeugefurkunststoffeundkautschuk AT michaeliwalter extrusiondiesforplasticsandrubberdesignandengineeringcomputations |
Inhaltsverzeichnis
Paper/Kapitel scannen lassen
Paper/Kapitel scannen lassen
Teilbibliothek Maschinenwesen
| Signatur: |
0702 CIT 740f 2003 A 6116(3) Lageplan |
|---|---|
| Exemplar 1 | Ausleihbar Am Standort |