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Laser sintering with plastics: technology, processes, and materials

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Bibliographic Details
Main Author:	Schmid, Manfred (Author)
Format:	Book
Language:	English
Published:	München Hanser [2018]
Subjects:	Kunststoff Laserstrahlsintern Selektives Laserstrahlsintern Rapid Prototyping > Fertigung Kunststoffverarbeitung PLAS2018
Links:	http://www.hanser-fachbuch.de/9781569906835 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030304992&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
Physical Description:	XIII, 204 Seiten Illustrationen, Diagramme
ISBN:	9781569906835 1569906831

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adam_text	FOREWORD V ABOUT THE AUTHOR ................................................................................... VII 1 INTRODUCTION ..................................................................................... 1 1.1 MANUFACTURING TECHNOLOGY ......................................................................... 1 1.2 ADDITIVE M ANUFACTURING ............................................................................. 2 1.2.1 AREAS OF APPLICATION/TECHNOLOGY D RIV ER........................................ 3 1.2.2 POLYMER-BASED AM M ETHOD ............................................................. 5 1.2.3 TECHNOLOGY MATURATION .................................................................... 7 1.2.4 LASER SINTERING (LS) ......................................................................... 9 1.3 REFERENCES OF CHAPTER 1 ............................................................................ 11 2 LS TECHNOLOGY ................................................................................. 13 2.1 MACHINE TECHNOLOGY................................................................................... 15 2.1.1 MACHINE CONFIGURATION ................................................................. 15 2.1.2 TEMPERATURE CONTROL ....................................................................... 17 2.1.2.1 HEAT SOURCES ..................................................................... 18 2.1.2.2 SURFACE TEMPERATURE IN THE BUILD C A V ITY ........................ 19 2.1.2.3 LASER ENERGY INPUT, ANDREW NUMBER (A*) ...................... 20 2.1.3 POWDER FEED ..................................................................................... 22 2.1.3.1 POWDER SUPPLY ................................................................... 22 2.1.3.2 POWDER APPLICATION ........................................................... 24 2.1.4 OPTICAL COMPONENTS ......................................................................... 28 2.2 MACHINE M ARKET........................................................................................... 29 2.2.1 3D SYSTEMS (USA) ........................................................................... 29 2.2.2 ELECTRO OPTICAL SYSTEMS - EOS (GERMANY)...................................... 31 2.2.3 ASPECT (JAPAN)................................................................................... 32 2.2.4 FARSOON (CHINA) ............................................................................... 33 2.2.5 COMPARISON OF COMMERCIAL LS MACHINES ....................................... 34 2.2.6 OTHER MACHINERY .............................................................................. 35 2.3 REFERENCES OF CHAPTER 2 ............................................................................ 37 3 LS PROCESS......................................................................................... 39 3.1 PROCESS CHAIN .............................................................................................. 39 3.1.1 POWDER P REPARATION.......................................................................... 40 3.1.2 DATA PREPARATION AND BUILD JOB ...................................................... 42 3.1.3 BUILD PROCESS .................................................................................... 44 3.1.3.1 H EATIN G ................................................................................ 44 3.1.3.2 PROCESS C YCLE...................................................................... 44 3.1.3.3 PARTS AND BUILD CHAMBER PARAM ETERS .............................. 48 3.1.3.4 STRATEGY OF PART IRRADIATION................................................ 49 3.1.3.5 COOL DOWN AND PART EXTRACTION ........................................ 51 3.1.4 PROCESS ERRORS .................................................................................. 53 3.1.4.1 DEFORMATION OF THE PART .................................................... 53 3.1.4.2 SURFACE DEFECTS: ORANGE P E E L ............................................ 55 3.1.4.3 OTHER PROCESS E RRO RS.......................................................... 56 3.2 QUALITY A SSURANCE ....................................................................................... 57 3.2.1 GENERAL QUALITY ACTIONS.................................................................... 57 3.2.2 TEST AND COMPARISON P A R TS .............................................................. 59 3.2.3 QUALITY C OSTS ..................................................................................... 61 3.2.4 PPM CONCEPT (EOS) .......................................................................... 61 3.2.5 STATE OF STANDARDIZATION.................................................................... 62 3.3 REFERENCES OF CHAPTER 3 .............................................................................. 64 4 LS MATERIALS: POLYMER PROPERTIES................................................. 65 4.1 POLYMERS....................................................................................................... 65 4.1.1 POLYM ERIZATION ................................................................................. 66 4.1.2 CHEMICAL STRUCTURE (MORPHOLOGY) .................................................. 68 4.1.3 THERMAL BEHAVIOR ............................................................................. 69 4.1.4 POLYMER PROCESSING.......................................................................... 70 4.1.5 VISCOSITY AND MOLECULAR W EIGHT...................................................... 71 4.2 KEY PROPERTIES OF LS POLYM ERS.................................................................... 73 4.2.1 THERMAL PROPERTIES ......................................................................... 74 4.2.1.1 CRYSTALLIZATION AND MELTING (SINTERING W INDOW) ............ 75 4.2.1.2 HEAT CAPACITY (CP) AND ENTHALPIES (AHK, AHM) .............. 80 4.2.1.3 THERMAL CONDUCTIVITY AND HEAT R ADIATION ....................... 80 4.2.1.4 MODELING THE PROCESSES IN THE SINTERING W INDOW .......... 82 4.2.2 RHEOLOGY OF THE POLYMER M ELT.......................................................... 83 4.2.2.1 MELT VISCOSITY ................................................................... 84 4.2.2.2 SURFACE T ENSION ................................................................. 86 4.2.3 OPTICAL PROPERTIES............................................................................. 87 4.2.3.1 ABSORPTION ........................................................................ 88 4.2.5.2 TRANSMISSION AND (DIFFUSE) REFLECTION ............................ 90 4.2.4 PARTICLES AND POW DER ....................................................................... 91 4.2.4.1 POWDER RHEOLOGY ............................................................... 92 4.2.4.2 PARTICLE SIZE DISTRIBUTION .................................................. 95 4.2.4.3 POWDER DENSITY ................................................................. 96 4.3 REFERENCES OF CHAPTER 4 ............................................................................ 98 5 LS MATERIALS: POLYMER POWDERS .................................................... 101 5.1 PRODUCTION OF LS POW DERS........................................................................... 101 5.1.1 EMULSION/SUSPENSION POLYMERIZATION............................................ 102 5.1.2 PRECIPITATION FROM SOLUTIONS ........................................................... 103 5.1.3 MILLING AND MECHANICAL GRINDING ................................................... 104 5.1.4 COEXTRUSION....................................................................................... 105 5.1.5 OVERVIEW: PRODUCTION OF LS P OW DERS.............................................. 106 5.1.6 OTHER POWDER MANUFACTURING P ROCESSES........................................ 107 5.1.6.1 SPRAY DRYING .................................................................... 107 5.1.6.2 DROP EXTRUSION .................................................................. 108 5.1.6.3 MELT SPINNING .................................................................. 108 5.1.6.4 RESS WITH SUPERCRITICAL G ASES......................................... 109 5.2 EVALUATION OF THE POWDER STATE ................................................................. 109 5.2.1 THERMAL A NALYSIS............................................................................. 110 5.2.1.1 DIFFERENTIAL SCANNING CALORIMETRY (DSC) ....................... 110 5.2.1.2 THERMOGRAVIMETRY(TGA) ................................................ I L L 5.2.2 MELT VISCOSITY................................................................................... 112 5.2.2.1 MELT FLOW INDEX (MVR/MFI MEASUREMENTS) .................. 112 5.2.22 MOLECULAR WEIGHT AND RESIDUAL MONOMER C O NTENT ....... 114 5.2.3 PARTICLE SHAPE AND POWDER DISTRIBUTION ....................................... 115 5.2.3.1 SHAPE AND SURFACE ............................................................. 116 5.2.3.2 VOLUME AND NUMBER DISTRIBUTION .................................... 117 5.2.4 FREE-FLOWING BEHAVIOR OF POW DERS ................................................. 118 5.2.4.1 HAUSNER FACTOR (HE) ......................................................... 120 5.2.4.2 REVOLUTION POWDER ANALYSIS ............................................ 122 5.3 REFERENCES OF CHAPTER 5 ............................................................................. 123 6 LS MATERIALS: COMMERCIAL MATERIALS ............................................ 125 6.1 POLYAMIDE (NYLON)........................................................................................ 129 6.1.1 POLYAMIDE 12 (PA 1 2 )........................................................................ 130 6.1.1.1 POWDER DISTRIBUTION AND P ARTICLES .................................... 131 6.1.1.2 THERMAL PROPERTIES ............................................................ 134 6.1.1.3 CRYSTAL S TRU CTU RE................................................................ 139 6.1.1.4 MOLECULAR WEIGHT AND POST-CONDENSATION ...................... 141 6.1.1.5 POWDER A GING...................................................................... 145 6.1.1.6 PROPERTY COMBINATION OF PA 1 2 ........................................ 147 6.1.2 POLYAMIDE 11 (PA 1 1 )........................................................................ 148 6.1.3 COMPARISON OF PA 12 AND PA 1 1 ...................................................... 149 6.1.4 PA 12 AND PA 11 COMPOUNDS .......................................................... 151 6.1.5 POLYAMIDE 6 (PA 6 ) ............................................................................ 152 6.2 OTHER LS POLYMERS........................................................................................ 153 6.2.1 POLYETHER KETONE (PEK) .................................................................... 153 6.2.2 FLAME RETARDANT MATERIALS .............................................................. 154 6.2.3 POLYOLEFINS.......................................................................................... 155 6.2.3.1 POLYETHYLENE (PE) AND POLYPROPYLENE (PP) ...................... 155 OE.2.3.2 POLYSTYRENE (PS).................................................................. 156 6.2.4 ELASTOMERIC MATERIALS ...................................................................... 156 6.2.4.1 THERMOPLASTIC POLYURETHANE (TPU ) .................................. 157 OE.2.4.2 THERMOPLASTIC ELASTOMERS (TPE) ...................................... 157 6.3 REFERENCES OF CHAPTER 6 .............................................................................. 158 7 LS PARTS ............................................................................................ 161 7.1 PART PROPERTIES.............................................................................................. 162 7.1.1 MECHANICAL PROPERTIES...................................................................... 162 7.1.1.1 SHORT-TERM LOAD: TENSILE TEST .......................................... 162 7.1.1.2 LS BUILD PARAMETERS .......................................................... 164 7.1.1.3 PART D E N SITY ........................................................................ 165 7.1.1.4 DEGREE OF PARTICLE MELT (DOPM) ........................................ 168 7.1.1.5 ANISOTROPY OF THE PART PROPERTIES ..................................... 171 7.1.1.6 LONG-TERM STABILITY............................................................ 174 7.1.2 PART SURFACES...................................................................................... 174 7.1.2.1 INFLUENCE PARAMETERS ...................................................... 174 7.1.2.2 ROUGHNESS DETERMINATION ................................................ 176 7.1.2.3 SURFACE FINISHING................................................................ 177 7.1.2.4 FINISHING.............................................................................. 178 7.2 APPLICATIONS AND EXAMPLES ........................................................................ 181 7.2.1 AM-COMPATIBLE DESIGN ................................................................... 181 7.2.2 MODEL/PROTOTYPE C ONSTRUCTION........................................................ 182 7.2.3 FUNCTIONAL INTEGRATION...................................................................... 183 7.2.4 REDUCTION OF PART L ISTS...................................................................... 185 7.2.5 CUSTOMIZATION ................................................................................... 186 7.2.6 AM BUSINESS MODELS AND O UTLOOK.................................................. 186 7.3 REFERENCES OF CHAPTER 7 ............................................................................ 189 8 LS MATERIALS TABLE ............................................................................ 191 IN D E X .......................................................................................................... 195
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language	English
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spellingShingle	Schmid, Manfred Laser sintering with plastics technology, processes, and materials Kunststoff (DE-588)4033676-1 gnd Laserstrahlsintern (DE-588)4691530-8 gnd Selektives Laserstrahlsintern (DE-588)4803022-3 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Kunststoffverarbeitung (DE-588)4114335-8 gnd
subject_GND	(DE-588)4033676-1 (DE-588)4691530-8 (DE-588)4803022-3 (DE-588)4389159-7 (DE-588)4114335-8
title	Laser sintering with plastics technology, processes, and materials
title_auth	Laser sintering with plastics technology, processes, and materials
title_exact_search	Laser sintering with plastics technology, processes, and materials
title_full	Laser sintering with plastics technology, processes, and materials Manfred Schmid
title_fullStr	Laser sintering with plastics technology, processes, and materials Manfred Schmid
title_full_unstemmed	Laser sintering with plastics technology, processes, and materials Manfred Schmid
title_short	Laser sintering with plastics
title_sort	laser sintering with plastics technology processes and materials
title_sub	technology, processes, and materials
topic	Kunststoff (DE-588)4033676-1 gnd Laserstrahlsintern (DE-588)4691530-8 gnd Selektives Laserstrahlsintern (DE-588)4803022-3 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Kunststoffverarbeitung (DE-588)4114335-8 gnd
topic_facet	Kunststoff Laserstrahlsintern Selektives Laserstrahlsintern Rapid Prototyping Fertigung Kunststoffverarbeitung
url	http://www.hanser-fachbuch.de/9781569906835 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030304992&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv	AT schmidmanfred lasersinteringwithplasticstechnologyprocessesandmaterials AT hanserpublications lasersinteringwithplasticstechnologyprocessesandmaterials

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Branch Library Mechanical Engineering

Holdings details from Teilbibliothek Maschinenwesen
Call Number:	0702 FER 795f 2018 A 2814 Floor plan
Copy 1	Available for loan On Shelf